All-in-One Automatic Pulp Molding Lab Machine for R&D, Prototyping & Small-Batch Testing

Short Description:

NANYA GYF5031 is a self-developed automatic lab machine by Guangzhou Nanya. It integrates pulping, mixing, forming, hot-press shaping, plus vacuum and compressed air systems, finishing pulp molding production alone. Ideal for mold testing, R&D and teaching, it’s efficient and eco-friendly.

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Machine Description

NANYA GYF5031 Pulp Molding Automatic Laboratory Machine

——All-in-One Solution for Pulp Molding Prototyping & Small-Batch Production

As a self-developed core equipment by Guangzhou Nanya Pulp Molding Equipment Co., Ltd., the GYF5031 Pulp Molding Automatic Laboratory Machine integrates four core processes—pulping, pulp mixing, forming, and hot-press shaping—while embedding vacuum and compressed air systems. It combines mechanics, circuits, and pneumatics in one compact unit, enabling the entire production cycle of pulp molding products (e.g., masks, decorations, packaging) to be completed with a single machine.

Ideal for mold testing, laboratory R&D, and teaching scenarios, it solves the pain points of traditional pulp molding equipment (large footprint, complex operation, scattered processes) and provides efficient, eco-friendly production support for enterprises, research institutions, and educational units.

GYF5031 Automatic Paper Pulp Molding Integrative Laboratory Machine

Key Advantages

1. All-in-One Integration, Space-Saving

Integrates pulper, refiner, pulp mixing tank, forming machine, hot-press machine, and vacuum pump—no need for separate installation of multiple devices.
Overall dimensions: 4830×2100×2660mm, occupying 50% less space than traditional split equipment, suitable for laboratories or small workshops.

2. Intelligent Control, Easy Operation

Adopts Siemens PLC + large touch screen control system, supporting both automatic and manual modes.
One-click setting of core parameters (suction time, dehydration time, hot-press temperature, etc.); real-time display of production quantity, cycle time, and fault alerts.
Password-protected parameter adjustment (Level 1: 86021627; Level 2: 13149345197) to ensure process stability.

3. Eco-Friendly & Energy-Saving

Zero sewage discharge: Closed-loop recycling of production water (white water) reduces water consumption by over 90% compared to open systems.
Electric heating (4.5KW×2 hot-press plates) with no smoke or dust emissions, complying with EU RoHS and North American EPA environmental standards.
Uses recycled paper or virgin pulp as raw materials, aligning with global "sustainable development" trends.

4. Stable Performance, High Precision

Key components (pulp tanks, vacuum tanks) are made of SUS304 stainless steel, corrosion-resistant and durable.
Forming table size: 500×300mm; hot-press table size: 500×300mm, supporting product thickness adjustment (via suction time or pulp concentration) with a weight fluctuation range ≤±2%.
Vacuum pump parameters: 220V, -0.07Mpa, 3.43m³/min, ensuring uniform pulp adsorption and low product defect rate.

5. Safety & Reliability, Low Maintenance

Comprehensive safety protection: Emergency stop button, electric shock prevention (grounding terminal), fire prevention (no combustible material placement), and high-temperature scald prevention (closed hot-press chamber).
Clear maintenance cycle (daily oil level check, half-yearly overhaul, annual parts replacement) with detailed instructions in the manual, reducing maintenance costs by 30%.

Application

Enterprise R&D Centers: Rapid prototyping of pulp molding products (masks, decorative crafts, eco-friendly packaging) to shorten new product launch cycles.

Research Institutions: Testing the performance of different pulp materials (recycled paper, bamboo pulp, sugarcane pulp) and optimizing process parameters.

Vocational Schools/Universities: Teaching equipment for pulp molding technology courses, helping students master the entire production process.

All kinds of pulp molded tableware products

Parameters

Item	Specification
Model	GYF5031
Core Functions	Pulping, pulp mixing, forming, hot-press shaping
Pulping Capacity	0.1m³, 2Kg per batch (2.2KW motor)
Tank Material	SUS304 stainless steel (mixing tank: 0.8m³; supply tank: 1.05m³; white water tank: 1.6m³)
Hot-Press Power	4.5KW×2 (2 hot-press plates)
Vacuum Pump	4KW, 220V, -0.07Mpa, 3.43m³/min
Control Mode	PLC + touch screen (Siemens core components)
Rated Voltage	3-phase 380V / Single-phase 220V, 50/60Hz
Working Environment	0℃~40℃ (no freezing), 35~90%RH, altitude <1000m