High-Temperature Pulp Molding Hot Press High-Pressure 40 Tons Pulp Molding Shaping Machine
Machine Description
The pulp molding hot press, also known as the pulp molding shaping machine, is a core post-processing equipment in the pulp molding production line. It utilizes precise high-temperature and high-pressure technology to perform secondary shaping on dried pulp molding products, effectively correcting deformation caused during the drying process while optimizing the surface smoothness of the products. This not only enhances the aesthetic appeal of pulp molding products but also significantly boosts their market competitiveness.
Core Functions & Process Principles
In the pulp molding production process, after wet pulp blanks undergo drying (either by oven or air-drying), they tend to experience varying degrees of shape deformation (such as edge warping and dimensional deviations) due to moisture evaporation and fiber shrinkage. Additionally, the product surface is prone to wrinkles, which directly affect the usability and appearance quality of pulp molding products.
To address this, professional shaping treatment using a pulp molding hot press is required after drying: Place the pulp molding products to be processed accurately into customized pulp molding molds. Once the machine is activated, under the combined action of high temperature (100℃-250℃) and high pressure (10-20 MN), the products undergo hot-press shaping. The end result is qualified pulp molding products with regular shapes, precise dimensions, and smooth surfaces.
For the wet pressing process (where pulp molding products are directly hot-pressed without pre-drying), the hot-pressing time typically exceeds 1 minute to ensure complete drying of the products and prevent mold or deformation caused by residual internal moisture. The specific duration can be flexibly adjusted based on the thickness and material density of the pulp molding products to meet the production needs of products of different specifications.
The pulp molding hot press we provide adopts a thermal oil heating method (ensuring uniform temperature rise and precise temperature control, suitable for continuous pulp molding production) and has a pressure specification of 40 tons. It can meet the shaping needs of small and medium-sized pulp molding enterprises for products such as food containers, egg trays, and electronic liners, making it a key supporting equipment in the pulp molding production line.
Core Features of the Equipment
- Stable Performance: Equipped with industrial-grade thermal oil heating systems and high-pressure hydraulic components, it has a low failure rate and supports long-term continuous operation, ensuring stable output of the pulp molding production line.
- High Precision: Built with a PLC numerical control system, it can precisely control temperature (with an error of ±5℃), pressure (with an error of ±0.5 MN), and hot-pressing time. This guarantees the dimensional consistency of each batch of pulp molding products, meeting mass production standards.
- High Intelligence: Equipped with a human-machine interactive operation panel, it supports parameter presets and process storage. Novice operators can quickly master its use, reducing the operational threshold and labor costs of pulp molding production.
- High Safety: Integrated with over-temperature alarms, over-pressure protection, emergency stop buttons, and heat insulation devices, it fully complies with safety standards in the pulp molding equipment industry, ensuring the safety of operators and the production environment.
Technical Parameter
| Machine Type | Dry Pressing Machine only |
| Structure | One station |
| Platen | One pc of top platen and one pc of bottom platen |
| Platen size | 900*700mm |
| Platen Material | Carbon Steel |
| Depth of Product | 200mm |
| Vacuum Demand | 0.5 m3/min |
| Air Demand | 0.6 m3/min |
| Electric Load | 8 KW |
| Pressure | 40 tons |
| Electric Brand | SIEMENS brand of PLC and HMI |
Wide Application Scenarios in the Pulp Molding Industry
Products processed by this pulp molding hot press combine excellent shock-absorbing performance with 100% biodegradable environmental protection properties, perfectly aligning with the global trend of sustainable packaging. They are widely used in three core fields:
- Food Service Packaging: Processing disposable pulp molding bowls, pulp molding dinner plates, and takeaway containers. The finished products are microwave-safe, oil-resistant, and highly waterproof, replacing traditional plastic food packaging and meeting the requirements of environmental policies.
- Agricultural Product Packaging: Shaping pulp molding egg trays, pulp molding fruit trays, and vegetable turnover boxes. Hot-pressing enhances the hardness and structural stability of the products, effectively preventing damage to agricultural products such as eggs and fruits during transportation due to collision.
- Industrial Cushioning Packaging: Producing pulp molding electronic liners (suitable for mobile phones and home appliance accessories), pulp molding glass cushioning parts, and packaging pallets for fragile items. It replaces traditional foam packaging, reduces white pollution, and meets the environmental packaging needs of industries such as electronics, home appliances, and ceramics.
All application scenarios accurately match the market demand for eco-friendly pulp molding products, helping pulp molding enterprises expand their business scope and seize market share in green packaging.
After-Sales Service
As a professional manufacturer with 30 years of experience in the pulp molding equipment industry, Guangzhou Nanya focuses on "securing customers' long-term benefits" and provides full-cycle after-sales service support to solve the production worries of pulp molding enterprises:
- 12-Month Warranty Service: During the warranty period, if core components of the pulp molding hot press (such as thermal oil heating tubes, high-pressure hydraulic valves, and PLC control panels) have quality issues, we provide free replacement and cover maintenance cost.
- Customized Documentation Support: Based on the model of the equipment purchased by the customer, we provide detailed operation manuals for the pulp molding hot press, equipment structure diagrams, and pulp molding hot-pressing process flowcharts to help customers quickly familiarize themselves with the equipment and production processes.
- On-Site Professional Guidance Service: After the equipment is delivered, we dispatch pulp molding technical experts to conduct on-site installation and commissioning, and provide one-on-one training covering daily equipment operation, regular maintenance skills, optimization of hot-pressing process parameters, and adjustment of pulp formulas to ensure customers can put the equipment into production quickly.
- Lifetime Technical Support Service: We offer 24/7 online/telephone technical consultation. For sudden issues during the operation of the pulp molding hot press, we respond within 1 hour and provide solutions within 24 hours, minimizing the downtime of the production line and ensuring efficient operation of pulp molding production.
