Guangzhou Nanya Pulp Molding Aluminum Alloy Egg Carton Mold – Full-Spec Customization, Empowering Efficient Egg Packaging Production
Machine Description
As a leading enterprise in China's pulp molding mold industry, Guangzhou Nanya Pulp Molding Equipment Co., Ltd. has focused on creating high-quality aluminum alloy egg carton molds and pulp molding egg carton forming molds with over 15 years of experience in mold design, manufacturing and maintenance. We have successfully customized 6-cavity egg carton molds, 7-cavity egg carton molds, 8-cavity egg carton molds, 9-cavity egg carton molds, 10-cavity egg carton molds, 12-cavity egg carton molds, 15-cavity egg carton molds, 20-cavity egg carton molds, and 24-cavity egg carton molds for more than 500 customers worldwide. Covering the packaging needs of all types of eggs (chicken, duck, goose, quail, etc.), we have become a core partner for egg processing, poultry farming, and packaging production enterprises with "precision customization + excellent quality".
Key Advantages
1. Top-Grade Material + Precision Technology, Creating Cost-Effective Egg Carton Molds
- High-Quality Aluminum Alloy Base Material: All pulp molding egg carton molds are made of imported 5052 aluminum alloy, which combines lightweight (easy for installation and debugging) and high strength (impact-resistant and non-deformable). With a thermal conductivity of 120W/(m·K), it can accelerate pulp dehydration and drying, shortening the egg carton forming cycle by 20%. Meanwhile, it has excellent corrosion resistance and wear resistance. Tested by a third party, the mold service life can reach 800,000 forming cycles, far higher than the industry average.
- Multi-Technology Collaborative Processing: Integrating four core technologies - CNC precision milling, EDM (Electrical Discharge Machining), wire EDM, and mirror polishing - we perform micron-level precision processing on mold cavities, runners, and vent holes. Whether it is a 12-cavity egg carton mold for standard chicken eggs or a 24-cavity large-capacity egg carton mold for goose eggs, the cavity size error is ≤0.05mm, perfectly fitting the curvature of eggs. The runner adopts a bionic design to ensure uniform pulp adsorption, with the egg carton wall thickness deviation ≤0.1mm and load-bearing capacity increased by 30%, effectively preventing falling and shock.
- Detailed Optimization Design: The inner wall of the mold cavity undergoes 10 rounds of polishing, with a surface roughness of Ra ≤0.2μm, realizing "second demolding" of egg cartons without burrs or damage. The mold frame adopts a reinforcing rib structure to prevent deformation during long-term use. Equipped with quick positioning pins, the installation efficiency is increased by 50%, reducing labor costs.
Customization
2. Full-Scenario Customization + High Compatibility, Adapting to Diverse Production Needs
As one of the few egg carton mold customization manufacturers in the industry that realizes "full-spec coverage of 6-24 cavities", Guangzhou Nanya can provide personalized solutions according to customers' production scale, egg type, and packaging standards:
- Cavity Count Customization: Supports 6-cavity (premium gift box), 7-cavity/8-cavity (family sharing pack), 9-cavity/10-cavity (supermarket regular pack), 12-cavity/15-cavity (medium-batch transportation pack), and 20-cavity/24-cavity (large-batch storage pack), which can be adapted to eggs of different weights (chicken eggs: 50-70g, duck eggs: 80-120g, goose eggs: 150-200g, etc.).
- Structure Customization: Provides single-layer egg carton molds, double-layer egg carton molds, partitioned anti-collision egg carton molds, and foldable egg carton molds to meet the packaging needs of different transportation distances and storage environments.
- Equipment Compatibility: All aluminum alloy egg carton molds are compatible with mainstream pulp molding forming machines (such as four-column forming machines, rotary forming machines) and egg carton production lines (output: 1,000-5,000 pieces/hour) on the market. No modification to existing equipment is required, enabling immediate installation and quick production.
Support and Services
3. Strength Guarantee from Guangzhou Nanya: Full-Chain Service from Design to After-Sales
- Professional Design Team: A team of more than 20 mold engineers, proficient in design software such as AutoCAD, SolidWorks, and UG. Based on the egg size and packaging drawings provided by customers, they can optimize the mold structure and conduct runner simulation analysis, ensuring the one-time test success rate of molds is over 98%.
- Rich Customization Cases: We have delivered more than 1,200 sets of pulp molding egg carton molds, with all specifications of 6-24 cavity molds verified by mass production. Our customers include well-known poultry enterprises such as Wens Foodstuff and Sunner, as well as many cross-border packaging exporters.
- Technical Support Service: Provides bilingual (Chinese/English) installation manuals, operation videos, and maintenance guides. Engineers can be arranged to conduct on-site mold installation, debugging, and employee training. A 24-hour online after-sales team is available to quickly solve mold problems such as mold jamming and wear through phone and video calls.
- Accessories and Refurbishment: We supply original mold wearing parts such as punches, guide pillars, and sealing rings for a long time, and provide mold refurbishment services (polishing, welding repair, precision restoration) to extend the mold service life by 30% and reduce the comprehensive cost of customers.
Applications
4. Wide Application Fields: Empowering the Efficient Development of the Egg Industry Chain
As a core equipment for pulp egg carton production, Guangzhou Nanya aluminum alloy egg carton molds are widely used in:
- Poultry Farming Industry: On-site production of egg cartons in chicken farms, duck farms, and goose farms to realize "fresh eggs + immediate packaging" and reduce transportation losses.
- Egg Processing Enterprises: Mass production of standardized egg cartons to adapt to the whole process of egg cleaning, sorting, refrigeration, and labeling.
- Packaging Production Manufacturers: Production of eco-friendly pulp egg cartons for supply to supermarkets, convenience stores, e-commerce platforms, and catering enterprises.
- Agricultural Cooperatives: Providing unified-specification egg cartons for small and medium-sized poultry farmers to help build regional egg brands.
Welcome to contact us freely
If you need to customize 6-cavity, 7-cavity, 8-cavity, 9-cavity, 10-cavity, 12-cavity, 15-cavity, 20-cavity, or 24-cavity, or other special pulp molding egg carton molds, or seek an overall egg carton production solution, please feel free to contact Guangzhou Nanya Pulp Molding Equipment Co., Ltd.! With professional technology, stable quality, and considerate service, we will work with you to create new value in the egg packaging industry!
